Shop-Floor Improvement Toolkit

Seven improvement spreadsheets, ready on day one

What it is: Seven ready-to-use CI spreadsheets for NZD 99, plus a bonus Business Case template, or save with a bundle.Who it's for: Teams running improvement themselves, without a consultant.What you get: Tools to find losses, fix root causes, run audits and measure the ROI of each change.

The tools a CI team uses every week: find the biggest losses, cut changeovers, run 5S, get to root cause and keep improvements moving. Works in Excel and Google Sheets. Instant download.

Coming soon. Email us to order
Digital download: no change-of-mind refunds. Your rights under the Consumer Guarantees Act still apply. Refund policy
Download free sample (PDF)
Compare bundles (from NZD 129)

NZD, GST inclusive. One-off price. Single-site licence.

What's inside

7 tools plus a bonus Business Case

Downtime Pareto spreadsheet preview
1. Downtime Pareto: Log stoppages by cause and see which few causes take most of your time.
Changeover Time-Cut spreadsheet preview
2. Changeover Time-Cut: Split each changeover into steps, move work outside the stop, and track the minutes you save.
5S Audit Scorecard spreadsheet preview
3. 5S Audit Scorecard: Score an area against 5S, with a trend chart so you can see it hold.
5S Audit Scorecard spreadsheet preview
3. 5S Audit Scorecard (trend chart)
Root-Cause Pack spreadsheet preview
4. Root-Cause Pack: 5 Whys, Fishbone and A3 sheets to get past the first answer.
Root-Cause Pack spreadsheet preview
4. Root-Cause Pack (Fishbone)
Improvement Idea Register spreadsheet preview
5. Improvement Idea Register: Capture ideas from the floor, score them and track them to done.
Daily KPI Board spreadsheet preview
6. Daily KPI Board: A one-page daily board for output, downtime, quality and actions.
8 Wastes Review spreadsheet preview
7. 8 Wastes Review: Walk audit, idea scoring, a prioritised PDCA plan and a progress dashboard.
8 Wastes Review spreadsheet preview
7. 8 Wastes Review (idea scoring and priorities)
8 Wastes Review spreadsheet preview
7. 8 Wastes Review (PDCA plan and dashboard)
What's inside the Toolkit

10 files in one download

The same contents come in the Toolkit (NZD 99), Toolkit + Tool (NZD 129) and the Complete Bundle (NZD 149).

  1. Start-here guide: which tool to use first and how they link up00-START-HERE.pdf
  2. Downtime Pareto: rank stoppages by time and cost01-Downtime-Pareto.xlsx
  3. Changeover Time-Cut: SMED steps, target time and standard02-Changeover-Time-Cut.xlsx
  4. 5S Audit Scorecard: 25-question audit, radar chart and 12-month trend03-5S-Audit-Scorecard.xlsx
  5. Root-Cause Pack: 5 Whys, fishbone and A304-Root-Cause-Pack.xlsx
  6. Improvement Idea Register: capture, prioritise and track ideas05-Improvement-Idea-Register.xlsx
  7. Daily KPI Board: daily targets, actuals and red/green status06-Daily-KPI-Board.xlsx
  8. 8 Wastes Review: walk the floor and score the wastes07-8-Wastes-Review.xlsx
  9. Bonus: Business Case template: savings, costs, ROI and payback08-BONUS-Business-Case-Template.xlsx
  10. Bonus: one-page Business Case in Word, ready for your manager08-BONUS-Business-Case-One-Page.docx

Download free sample (PDF) See the 5S Audit Scorecard pages before you buy. Watermarked sample.

Who it's for

Production, site, CI and shift leaders in manufacturing who want simple, proven tools without building them from scratch.

Works where you work

Standard .xlsx files that open in Microsoft Excel and Google Sheets. A start-here guide is included.

Licence

Single-site licence: use and copy the files freely across one site. Please don't resell or share them publicly.

Bundles

Add the online tools and save

Online tool

Line Loss Finder

NZD 49
 
  • Online tool, instant one-page report
  • OEE and NZD losses for one line
  • Your top 3 fixes

Details

Download

Shop-Floor Improvement Toolkit

NZD 99
 
  • 7 Excel spreadsheets (download)
  • Bonus: Business Case template (Excel + one-page Word)
  • Works in Excel and Google Sheets
  • Single-site licence

Details

Coming soon. Email us to orderDigital download: no change-of-mind refunds. Your rights under the Consumer Guarantees Act still apply. Refund policyDownload free sample (PDF)
Best valueBundle

Complete Bundle

NZD 149
Save NZD 48
  • The full Toolkit (7 spreadsheets)
  • Bonus: Business Case template (Excel + one-page Word)
  • Line Loss Finder online tool
  • Changeover Planner online tool

Details

Coming soon. Email us to orderDigital download: no change-of-mind refunds. Your rights under the Consumer Guarantees Act still apply. Refund policyDownload free sample (PDF)
Bundle

Toolkit + Tool

NZD 129
Save NZD 19
  • The full Toolkit (7 spreadsheets)
  • Bonus: Business Case template (Excel + one-page Word)
  • Plus one online tool: you pick Line Loss Finder or Changeover Planner

Details

Coming soon. Email us to orderDigital download: no change-of-mind refunds. Your rights under the Consumer Guarantees Act still apply. Refund policyDownload free sample (PDF)
Online tool

Changeover Planner

NZD 49
 
  • Online tool, instant SMED plan
  • Target time and annual cost
  • Draft changeover standard

Details

Every bundle includes all 10 Toolkit files. See what's inside.

Upgrade

Already bought? Your purchase counts as credit towards the Complete Bundle (NZD 149, GST included).

You boughtCreditYou pay for the Complete Bundle
Line Loss Finder or Changeover Planner (NZD 49)NZD 50NZD 99
Shop-Floor Improvement Toolkit (NZD 99)NZD 99NZD 50
Toolkit + Tool (NZD 129)NZD 129NZD 20

All prices in NZD, GST included.

Who qualifies

  • Any paid CI-AI Fusion product, bought within the last 12 months.
  • Each purchase gives credit towards one upgrade. Credit can't be combined with other credit or exchanged for cash.
  • Free samples and the free OEE calculator don't count.

How to upgrade

  1. Email ciaifusionltd@gmail.com from the address you used at purchase, quoting your Stripe receipt number and which product you bought.
  2. We verify it and reply within 1 business day with a single-use code, valid for 30 days, that works only on the Complete Bundle.

How we deliver ROI that sticks

Every tool, coaching session and project follows the same four steps, so gains are measured against an agreed baseline and written into standard work.

  1. 1. Find the lossMeasure where time, material and money go, in dollars a year.
  2. 2. Fix itRoot cause and one small win first, then the bigger change, with your team.
  3. 3. Lock the standardWritten standard work, a named owner and a simple routine audit.
  4. 4. Measure the ROISavings verified against the baseline and held for 3 months before any gain-share is paid.

Start with a free current-state assessment → You get a written report with a best-fit plan, ROI and payback.