What it is: A NZD 49 online SMED planner for one changeover.Who it's for: Teams whose changeovers run long or vary from shift to shift.What you get: A target time, the yearly cost of changeovers and a draft one-page changeover standard.
List the steps of one product, SKU, format or pack-size changeover with rough times. You get an instant plan: what to move outside the stop, a realistic target time, what changeovers cost you a year, and a draft one-page changeover standard to trial on the next one.
Get my changeover plan: NZD 49No login and no sales call. Your steps stay in your browser.
Your current changeover time, a cautious target, and the hours and NZD a year your changeovers cost, with the working shown.
Every step sorted into the standard SMED buckets (move outside the stop, remove search and wait, standardise settings, speed up internal work) with a practical action for each.
A one-page Before / During / After checklist you can print, trial on the next changeover, and improve with the crew.
If your line isn't sold out, stopped time is costed at crew labour only, not at imagined extra sales.
Clean-downs and hygiene checks are streamlined around the edges only. The plan never suggests skipping a validated step.
Designed by CI-AI Fusion Ltd, drawing on 30+ years in manufacturing with lean and Six Sigma.
See a full sample plan built from example data →
Already used the Line Loss Finder and changeovers came out on top? This is the next step.
per plan · one-off · run it again for each changeover type
Get my changeover planRough is fine. The best input is a phone video of one changeover, but your best estimate works. The plan shows which steps matter most, so you know what to time properly next.
Single-Minute Exchange of Die: a standard lean method for shortening changeovers. Separate what has to happen with the line stopped from what can happen while it runs, move the second group out of the stop, then speed up what's left.
The plan stands on its own. At the end there's an optional link to CI-AI Fusion's free current-state assessment, if you'd like a person to look at the line.
No. The plan is built in your browser and your steps aren't sent to us.
Contact us within 14 days of purchase and we'll refund you. See the refund policy.
Every tool, coaching session and project follows the same four steps, so gains are measured against an agreed baseline and written into standard work.
Start with a free current-state assessment → You get a written report with a best-fit plan, ROI and payback.
