Find where your production line is losing time and money. Takes 10 minutes.

What it is: A NZD 49 online self-check of one production line.Who it's for: Supervisors and managers who want to know where a line loses time and money.What you get: A ranked dollar view of your losses and your top 3 fixes, to standardise and track.

Answer 15 plain questions about one line: changeovers, downtime, speed, scrap, giveaway and crew. You get an instant one-page report with your OEE, a cost for each loss, and the top 3 fixes to start on Monday.

Get my line report: NZD 49
PAYMENT LINK PENDING

No login and no sales call. Your numbers stay in your browser.

Just want a quick OEE number first? Try the free OEE calculator.

Line Loss Report EXAMPLE DATA

66%OEE

86%Avail.

80%Perf.

97%Qual.

Recoverable per year (estimate)

Scrap & rework

Pack-weight giveaway

Speed loss

Illustration from made-up example inputs. Your report uses your own numbers.

What's in the report

Your OEE, split three ways

Availability, performance and quality, so you can see which one is dragging the line down.

A dollar estimate for every loss

Changeovers, unplanned stops, slow running, scrap and pack-weight giveaway, each costed per year in NZD with the working shown.

Your top 3 fixes

Ranked by what's realistically recoverable, each with three practical first steps from standard lean tools (SMED, stop-reason Pareto, SPC).

Built to be honest

Conservative by design

If your line isn't sold out, lost time is costed at crew labour only, not at imagined extra sales.

Every number is labelled

Money figures are clearly marked as estimates. The recovery assumptions are printed on the report so you can challenge them.

From the factory floor

How it works

Pay securely (card, via our payment provider).
You're sent straight to the questions. Rough numbers are fine.
Your report appears instantly. Save it as a PDF or print it for your next production meeting.

See a full sample report built from example data →

Questions

I don't have exact numbers.

Rough is fine. Use last week's shift reports or your best estimate. The report tells you which numbers matter most, so you know what to measure next.

Is this a sales funnel for consulting?

The report stands on its own. At the end there's an optional link to CI-AI Fusion's free current-state assessment, if you'd like a person to look at the line.

Is my data stored?

No. The calculation runs in your browser and your answers aren't sent to us.

What if it isn't useful?

How we deliver ROI that sticks

Every tool, coaching session and project follows the same four steps, so gains are measured against an agreed baseline and written into standard work.

1. Find the lossMeasure where time, material and money go, in dollars a year.
2. Fix itRoot cause and one small win first, then the bigger change, with your team.
3. Lock the standardWritten standard work, a named owner and a simple routine audit.
4. Measure the ROISavings verified against the baseline and held for 3 months before any gain-share is paid.